PS

Ford diesel planning tools

Powerstroke Build Lab

Plan before you wrench

Match fuel, air, and horsepower.

Estimate injector duty cycle, fuel demand, turbo headroom, and practical build limits from your selected parts.

01 · Configuration

Choose your hardware

02 · Target

Set your operating point

Calculations model injector delivery from published mm³/stroke ratings. Estimates are planning aids, not a substitute for datalogging EGT, boost, ICP, rail pressure, and drive pressure.

03 · Result

Your build margin

Calculating
Injector duty — —
Fuel demand — total fuel delivery
Air target — at selected AFR
Injector ceiling — at selected BSFC & rpm
Turbo ceiling — rated support
Est. crank torque — at entered RPM
Injector capacity—
Turbo support—

Reference library

Factory specs and component limits

Engine specs

EngineYearsDisplacementBore × strokeCompressionFiring order

Injectors

EngineModelNozzleccmm³Stock hpMax hp

Turbos

EngineModelCompressorTurbineMax PSIMax hpA/R

Starting points

Known build combinations

Use these combinations as a compatibility checklist, then refine them in the calculator.

Fuel & pressure reference

7.3 early HPOP3,000 psi · 1.2 cc
7.3 late HPOP3,000 psi · 1.4 cc
6.0 2003–04 HPOP4,000 psi · 1.8 cc
6.0 2005–07 HPOP4,000 psi · 2.0 cc
Adrenaline HPOP4,000 psi · 2.2 cc
Terminator HPOP4,500 psi · 2.5 cc
6.4 fuel rail5,000–26,000 psi
6.7 fuel rail5,000–29,000 psi